O rings factory in China: What are Mechanical Seals? Mechanical seals are devices that accommodate a rotating shaft while containing and preventing the fluid from leaking out of the enclosed housing. While different mechanical seal designs are available for pumping applications, most have three sealing points. Rotating face that rotates with the shaft; Stationary face fitted to the pump housing; Interface portion between the rotating and stationary face of the seal. These three sealing points ensure that the fluid contained within the pump housing does not leak while also preventing dust particles in the atmosphere from entering the housing. The mechanical seals are usually made up of different materials to prevent sticking. Typically, one side of the seal uses softer materials like carbon graphite, and the other is made of harder materials such as silicon carbide or ceramic alumina. However, hard materials are preferred for both surfaces if the pumping application involves abrasive fluids. In addition to the two materials, the sealing unit also comes with O-rings to seal the stationary face on the housing side and the rotating face on the shaft side. Springs are also used to keep both faces pressed. In most cases, the two faces of the seals are also lubricated to prevent friction and wear. Depending on the application, this fluid film can either be a separate lubricant or the process fluid itself. Read extra information at spring seals.
Before examining how mechanical seals function it is important to understand other methods of forming this seal. One such method still widely used is Gland Packing. Gland packing is a braided, rope like material that is packed around the shaft – physically stuffing the gap between the shaft and the pump housing. Gland packing is still commonly used in many applications, however increasingly users are adopting mechanical seals for the following reasons; The friction of the shaft rotating wears away at the packing over time, which leads to increased leakage until the packing is adjusted or re-packed. The friction of the shaft also means that packing also needs to be flushed with large volumes of water in order to keep it cool. Packing needs to press against the shaft in order to reduce leakage – this means that the pump needs more drive power to turn the shaft, wasting energy. Because packing needs to contact the shaft it will eventually wear a groove into it, which can be costly to repair or replace.
According to the material, DMS Seals’s products are divided into several categories, and oil seals are one of them. Oil seal has the following advantages: well-chosen materials, reasonable design, stable performance, excellent quality, and affordable price. Such a product is up to the market demand. DMS Seals has been focusing on all kinds of rotary shaft seals, bulk oil seals wholesale, and also can custom oil seals according to customers’ requirements. If you are looking for a professional oil seal manufacturer and reliable oil seal supplier, welcome to contact us.
The rod seal is the most important sealing component designed by DMS SEALS in the liquid sealing application. It can effectively prevent the liquid inside the cylinder from leaking to the outside. Moreover, if there is a leakage problem in the rod seal, the performance of the equipment will be degraded. There are even some machine and human safety issues in extreme cases. This type of seal meets the standards of GB/T 15242.1-94 and GB/T 15242.3-94. It is ideal for high and low-speed reciprocating rods and rods in high-pressure system cylinders. Moreover, it can be used in a variety of fluids and high-temperature environments. It is characterized by its high corrosion resistance and its ability to work well in a corrosive media with no oil spots. It has high stability under pressure and harsh conditions. The outstanding advantages of our seals are strong wear resistance, resistance to extrusion, low friction and no stick-slip.
Leakage of gaskets: There are four types of leakage phenomenon in general gaskets: interface leakage, penetration leakage, diffusion leakage, and damage leakage. Interface leaks: The interface will leak at the sealing interface due to insufficient gasket compression, improper flange joint surface finish, and flange deformation. For interface leakage, it can be prevented by using soft gasket to clamp in the flange face. Penetration leakage: Since most of the soft materials are made of fibers, they are easily soaked by the medium, especially the pressure. Due to capillary phenomenon, the medium will permeate to the low pressure side, forming permeation.
Support and positioning The piston and piston rod are radially supported and positioned in the cylinder barrel. Isolate the two pairs of motion pairs of piston and cylinder, piston rod and guide sleeve to prevent direct scratches, abrasions and strains between the motion pairs. Especially when the motion pairs are all steel parts, they must be isolated, otherwise they will be easily strained. The guide belt also has an important role to reduce the friction and friction work between the moving parts, reduce the ineffective work and heat. Vibration absorption and noise reduction Reduce system vibration and noise. It is mainly filled with tetrafluoroethylene and phenolic cloth, and there are also a very small amount of polyoxymethylene, nylon and soft metal. Read more information at https://www.dmsseals.com/.
DMS Seals is a professional mechanical seals manufacturer and oil seal supplier for hydraulic seals, O-Rings, spring energized seals, oil seals, mechanical seal and so on. Hydraulic seals including step seals, glyd rings, guide strips, wiper seals, rod seals, piston seals, rotary seals, wear rings. We can provide the hydraulic seals with bronze filled PTFE, carbon filled PTFE, graphite filled PTFE, MoS2 filled PTFE, glass filled PTFE, virgin PTFE. About O-Rings, we can supply NBR, FKM, silicone, EPDM, HNBR, ACM, FFKM material.
Key points of engineering mechanical seal design: Select a reasonable sealing scheme, focusing on the above requirements. First of all, the dustproof performance must be good. More than 80% of the failures of the hydraulic system are directly or indirectly derived from the stains in the system. Choose the best seals For seals of the same structure, the product quality of each company varies greatly. On the whole, the quality of large foreign seal companies is relatively stable, but the probability of encountering fakes is too high. Sometimes the so-called direct supply is not reliable. In terms of domestic seals, most of them are not very good, but at present, some manufacturers’ products have been chasing or even surpassing imported products, with stable and reliable quality, such as tetrafluoroethylene and rubber seals produced by Damson Sealing.
The spring seal produced by DMS SEALS is perfect for being applied to extremely high-speed, very low-speed equipment with micro piston strokes and other special operating conditions. It can be used with rotary seals and maintains good sealing performance in violent shake and vibration motion environments. At the same time, our seals are extremely adaptable to a wide range of working media. It is resistant to a wide range of chemicals except for soluble alkali metals, high-temperature fluorine and chlorine trifluoride. Therefore, it works well with liquids such as oils and water with high and low temperature.